One of my favorite gifts for new moms is burp cloths. They are so fun to make, easy, and so appreciated! Let's face it—babies spit up, and when their teeth start to come in, they drool. Why not give a gift that can be washed and used over and over, and be really cute too? I have made many variations of the cloth diaper burp cloth, but my daughter always asks for this style where the embroidery is on the flannel, not the diaper. Very few supplies are needed, so let’s get started!

Supplies

Check out the Designs by JuJu team’s favorite supplies in the Designs by JuJu Amazon store.

  • Prefolded cloth diapers - these usually come in packages and are 100% cotton
  • Solid color flannel piece approximately 15” x 22” or larger (I purchased ½ yd of pink and mint)
  • Print cotton or flannel piece 2½” x width of diaper plus 1½”
  • Print cotton or flannel piece 5” x width of diaper plus 1½”
  • Tear-away stabilizer
  • Embroidery threads for embroidering design
  • Pressing cloth
  • Sewing machine to complete the burp cloth
  • 6” x 10” hoop
  • DBJJ design used in this project
    • Baby Blessings 9 - These designs come in three sizes: 4” x 4”, 5” x 7”, and 6” x 10”. I chose the largest size to fit the diaper. 

Pro-Tip: Always pre-wash your flannel and your diapers. I run my serger along both cut ends of the flannel to help prevent fraying. If you don’t have a serger, do a zigzag stitch with your sewing machine. I wash them in hot water and dry them all in the dryer.They will shrink. Remember, these items will be used a lot, so they need to be prepared for multiple washings. 

Supplies gathered.The birds are a cotton scrap from my stash, the little Pooh bears are a flannel from Hobby Lobby

Embroidery

Give your diaper and your flannel a good press. I like to use a starch when pressing the flannel to give it a bit of a stiffer feel for the embroidery.

Load your chosen designs onto your USB flash drive and insert into your embroidery machine. I do not add designs to software before putting them on my USB drive. I don’t plan to change anything so my downloaded design goes directly on my USB drive, then to my embroidery machine. 

Cut your flannel 1” wider and longer than your diaper on all sides. Diapers vary in size, even in the same package, so I do this every time I make a burp cloth. I usually don’t measure, but just lay the diaper on top and trim. You can eyeball this step, just make sure it is an inch wider or more.

Cutting the flannel. I just cut the right side longer to make it approx 1” all around

Hoop the tear-away stabilizer and flannel rectangle, with the flannel centered top to bottom of the hoop, and with a short edge hanging approximately 4” over the side of the hoop. This is the bottom for the finished burp cloth and we want the design to be nearest the bottom. In my case, the design is turned at a 90º angle and the bottom of the design is the right side of my hoop. 

Tear-away and flannel hooped. Leave about 4” hanging over the hoop for the bottom of the burp cloth

If possible, add a basting box around your design to help stabilize the flannel. 

Basting box icon on my machine

Embroider your design.

I usually add the basting box in a color I can see for easy removal later

When the embroidery is finished, trim threads and remove the basting box and the stabilizer. I do not worry about getting the stabilizer out of the tiny areas; chances are I would damage my flannel or stitching.  

Threads trimmed, stabilizer removed

Give your design a press from the back side. I like to use a thicker press cloth designed for machine embroidery and I cut it in half to fit my ironing board.(I did not press on my cutting mat; I was hoping to show you the thickness of the press cloth.) 

On to the Sewing Machine

Find the right side of your diaper. For me, that is the side without the seam in the center. I don’t like the idea of that seam rubbing a baby’s tender skin. 

Diaper seam. This is the wrong side of my diaper

Position your diaper on top of the embroidered flannel with the right sides facing each other. Trim off the extra flannel, making sure your design is centered and about three inches from the bottom of the diaper. Some diapers are wonky, no matter how hard you try to press them straight. If you got a wonky one, straighten the edge as you trim. It is okay to cut off a bit here or there as the edges will be encased in seams.

Design approximately three inches from bottom edge of diaper
Trimming edges straight

Pin along the long sides of your flannel/diaper to hold the seam together. Sew ¼” along each long side, backstitching at the top and bottom of the seam. Press your seams and then turn the piece right side out through the top or bottom opening. 

Diaper and flannel pinned with right sides together
Long edges sewn with ¼” seam allowance and backstitched
Turn right side out through the top or bottom opening

Press the sides and stitch the top and bottom openings closed with a scant ¼” seam. Then sew ¼” in along each long edge to topstitch. I like to set my stitch length to 3.0 mm for topstitching. We will now refer to this piece as our burp cloth as we add the top and bottom trim.

Sides topstitched, top and bottom sewn closed

Take your 5” trim piece (either flannel or cotton) and pin it to the bottom of your burp cloth with the right side of your trim against the diaper side of your burp cloth and the raw edges aligned.

5” trim pinned to the diaper side of the burp cloth. Raw edges matching

Sew ¼” seam, backstitching on both ends. Press the seam toward the trim. Trim the sides, leaving about ¾” over the edges of the burp cloth on each side. 

Seam sewn, pressed toward trim and side edges trimmed, leaving ¾” of hem edge

Press under both of the side edges of the trim to line up with the burp cloth edges. Next press under ½” on the long edge of the trim.

Trim pressed under on the sides and top

Now flip the piece to the front of the diaper. Position it so the trim is about ½” below your embroidery. Topstitch close to the side edges and along the long edge. Remember to backstitch when you start and stop. 

Trim flipped to front of burp cloth. Align edges and then sew in place

Repeat the same steps for the top of your burp cloth and the 2½” piece of trim. 

  • Sew the trim to the diaper side of the burp cloth.
  • Press toward the trim.
  • Trim the sides of the trim leaving about ¾” on each side.
  • Press the sides to the trim, aligning with the burp cloth.
  • Press the top edge under ½”.
  • Fold the trim to the front of the burp cloth, covering your seam and raw edges. On this side I usually fold it until the fold meets the raw edges. 
  • Pin in place and topstitch around the three open edges.
Trim added to top of burp cloth. Pinned to cover seam and raw edges

Congratulations! You’ve made your first of (I hope) many burp cloths!

Finished burp cloth

Please be sure to share your projects in the Designs by JuJu Embroidery Blessings Facebook Group, or use the hashtag #designsbyjuju anywhere on social media. We love to see what you create!

Sandie Larsen

Sandie Larsen

Hi! I am Sandie, and so thrilled to be here! I enjoy sewing, quilting, bag making, pattern testing, reading, gardening in containers and traveling with my husband. A good friend introduced me to machine embroidery, and I have been hooked! I love creating for my family and friends.